ZFM-700A/900A/1000A . - case making - CASE MAKER - Relative Equipments - Unipak International Trading (Shanghai) Co., Ltd.

ZFM-700/900/1000/1350A Automatic Case Making Machine can be applied for producing hard covers, folders, calendars, albums, puzzle boards, lever arch files, document files, cell phone boxes, moon cake boxes, etc. We do not simply provide machines, but help the customers make full use of their values.

Main Configurations：

1. Japanese Panasonic PLC, Frequency converter, Temperature controller

2. Japanese Panasonic servo motor

3. Korean NSK moto unit

4. Taiwan HIWIN linear slideway

5. Japanese CKD pneumatic components

6. German SICK photo sensor

7. Advanced wear-resistant automotive transmission shaft

8. French Schneider electric

9. Taiwan ADLEE DC motor

Main Patented Technology Features：

1. Automatic correcting system, which enhances the board positioning accuracy

Patent No：ZL200820123683.X

Using of this patent, controls board positioning accuracy strictly within 0.5mm, which solves the

bottleneck problem of inaccurate positioning of hardcovers in this industry.

2. Cycle board delivery, which improves delivery speed

Patent No：ZL200820127551.4

The usage of the patent changes the situation that there is only one set of feeder delivery system in

content market, and it adopts 2 set feeder system to deliver in cycle, so that the production speed has

been improved 20%-30%

3. Adopting platform-based automatic folding system Patent No:ZL201020279882.7

This patent makes edge-folding more firm, which reduces surface scratches heavily, and makes the

finished products more beautiful.

1. Positioning Accuracy

The ZFM-700/900/1000/1350A Automatic Case Making machine adopts three-point photoelectric positioning system(as the picture below shows), which makes the positioning accuracy at ±0.25mm.

2. Servo motor quantity

Our ZFM-700/900/1000/1350A Automatic Case Making machine adopts 4 sets of Panasonic servo motor, 3 sets is for positioning , and another set is for board feeding. That’s why our machine can make the positioning mistake less than 0.25mm.

3. Irregular-shape making

Our ZFM-700/900/1000/1350A Automatic Case Making machine can make the one-side irregular shape product ( including round , triangle , wave shape etc.) without any extra mould. However, machines from other manufacturers normally need to install different moulds to do different irregular-shape product.

Model	ZFM-700A	ZFM-900A	ZFM-1000A	ZFM-1350A
Maximum size	450mm×720mm	450mm×950mm	600mm×1050mm	600mm×1350mm
Minimum size	90mm×180mm	90mm×180mm	140mm×240mm	140mm×240mm
Board thickness	1.0-3.0mm	1.0-3.0mm	1.0-3.0mm	1.0-3.0mm
Paper weight	105-210g	105-210g	105-210g	105-210g
Maximum speed	20-30Pieces/min	20-30Pieces/min	15-25Pieces/min	10-20Pieces/min
Power supply	16KW/380V	17.5KW/380V	18KW/380V	19KW/380V
Dimension (L×W×H)	8500×2600×1500mm	9750×2600×1500mm	10440×3000×1500mm	11500×3000×1500mm
Machine weight	3500kg	4000kg	5000kg	6000kg
Positioning accuracy	±0.25mm	±0.25mm	±0.5mm	±0.5mm
Boards amount	1-6Pieces	1-6Pieces	1-6Pieces	1-5Pieces
Minimum spine width	8mm	8mm	8mm	8mm
Minimum side-board width	25mm	25mm	25mm	25mm

Remark：

1.The maximum and minimum size of the covers are subjected to those of the paper and the quality of the paper.

2. The production speed is 20-30 pieces/min, but it may be affected be the cover sizes,the material and quality of paper and board.

Board delivery system Feeder system

Gluing system Platform based folding system

Delivery system three-point photoelectric positioning system

making the positioning inaccuracy ±0.25mm

Performance Characteristics

1. Japanese Panasonic PLC and servo motor make the machine performance more stable and accurate;

2. Imported Korean box-type linear guide ensures the high stability of the machine;

3. Japanese Panasonic servo drive system reduces the maintenance;

4. Automatic paper feeder, angle pressing and folding system make highly consistent products;

5. Special suction nozzle reduces double paper feeding;

6. Double sheets detection system avoids double paper feeding and reduces material waste;

7. The vacuum blower under the belt conveyor provides suction and makes paper flat on the conveyor;

8. Automatic paper suction and blow. The snifter valve solves the problem of short service life of the electronic air valve;

9. The board feeding unit adopts imported servo motor. The feature of starting slowly, speeding up in the middle and slowing down in the end solves the problem of low quality of board feeding.

10. The servo motor also makes the board changing more convenient to operate. Type the size of board into the touch screen and press the board-pushing-debugging button.

11. The space between two boards can be adjusted accurately by adjusting handle;

12. The double suction nozzle technology avoids the problem of deflection in alternating the boards;

13. The Panasonic servo control system and photoelectric sensor enhance the positioning accuracy greatly;

14. Manual-like folding device increases the range of application, enabling it to produce products with narrow front or back boards (minimum 25mm);

15. Optical photoelectric devices and servo control system make board changing and speed governing more convenient.

16. The transmission drum adopts Teflon non-cohesive gel coating technology, making it easier to clean.